Job Profile: Production Tech (Extractions)

Job Profile: Production Tech (Extractions)

Job Profile: Production Tech (Extractions)

Info: This profile details the function of the Production Tech (Extractions), a pivotal role responsible for transforming raw cannabis biomass into high-value, purified concentrates, directly creating the foundational ingredients for a wide array of consumer products.

Job Overview

The Production Tech for Extractions serves as a specialized operator at the critical intersection of applied science, mechanical engineering, and rigorous regulatory compliance. This individual operates and maintains sophisticated extraction equipment designed to isolate valuable cannabinoids and terpenes from the cannabis plant. The role is central to the manufacturing value chain, converting bulk plant material into the purified oils and concentrates that are the primary drivers of revenue for many cannabis organizations. This technician works within a highly controlled environment, managing processes that involve volatile solvents, high pressures, and precise temperature ranges. Success in this position directly dictates product quality, batch consistency, and operational safety, making it a cornerstone of the production department. The ability to execute complex Standard Operating Procedures (SOPs) with precision, troubleshoot mechanical systems, and maintain meticulous records is paramount to fulfilling the responsibilities of this demanding and impactful role.

Strategic Insight: A skilled Production Tech maximizes the yield of cannabinoids from every batch of biomass. An increase of even one or two percentage points in extraction efficiency can translate into tens of thousands of dollars of additional revenue per month.

A Day in the Life

The day's operations begin with a comprehensive pre-run checklist of the closed-loop hydrocarbon extraction system. The technician verifies that all pressure vessel clamps are secured to the correct torque specifications and inspects the integrity of all gaskets and seals to prevent any potential leaks of flammable butane solvent. They review the production schedule, noting the specific cannabis strain and batch number for the first run, and cross-reference it with the associated batch record. The technician then loads precisely weighed, frozen cannabis biomass into the material columns, ensuring a consistent packing density to prevent solvent channeling, which would reduce extraction efficiency. All parameters, from starting material weight to ambient room temperature, are logged before initiating the extraction sequence.

With the system sealed and pre-checked, the extraction run commences. The technician floods the material columns with cryogenically chilled solvent, actively monitoring the system's digital control interface and analog pressure gauges. They make real-time adjustments to the solvent flow rate and temperature to align with the SOP for that specific product type, such as live resin or shatter. Throughout the several-hour run, every pressure and temperature reading is logged at 15-minute intervals in the batch record, providing a complete data trail for compliance and quality control. The technician observes the color and clarity of the resulting solution in the collection vessel, using their experience to gauge the quality of the extraction in progress.

Alert: During solvent recovery, a sudden spike in the collection pot's pressure indicates a potential clog in the recovery line. The technician must immediately and safely halt the process, diagnose the blockage, and resolve the issue to prevent over-pressurization of the ASME-rated vessel.

As the primary extraction concludes, the focus shifts to post-processing. The technician carefully transfers the crude cannabis oil from the collection vessel into trays for placement inside a vacuum oven. They set the oven to a precise temperature and level of vacuum designed to gently purge any residual butane from the extract over a period of 24 to 72 hours. While one batch is purging, the technician begins the extensive cleaning process on the extraction equipment. This involves disassembling components, cleaning every surface with food-grade ethanol, and inspecting parts for wear and tear. This meticulous cleaning is essential to prevent cross-contamination between batches and ensure product purity.

The operational cycle concludes with final documentation and preventative maintenance. The technician completes the batch production record, noting the final yield of crude oil and attaching labels for tracking in the state's seed-to-sale compliance system. They perform daily preventative maintenance tasks, such as checking the oil level on the recovery pump and calibrating temperature sensors. The workspace is thoroughly cleaned and organized, ensuring the C1D1 extraction booth is prepared and safe for the next day's operations. Any observations of equipment wear are logged in the maintenance system for further action.


Core Responsibilities & Operational Impact

The Production Tech's responsibilities are categorized into three primary operational domains:

1. Equipment Operation and Process Management

  • SOP Execution: Operating complex extraction machinery, such as closed-loop hydrocarbon, supercritical CO2, or large-scale ethanol systems, according to strict, step-by-step procedural documents to ensure safety and product consistency.
  • System Monitoring: Continuously tracking and adjusting critical process variables including pressure, temperature, and solvent flow rates to optimize the efficiency of cannabinoid and terpene extraction.
  • Adaptability to Biomass Variation: Modifying run parameters based on the characteristics of different cannabis strains or batches, such as moisture content and trichome density, to achieve target product specifications.

2. Preventative Maintenance and Sanitation

  • Routine Maintenance: Performing scheduled preventative maintenance on all extraction and processing equipment, including replacing gaskets, lubricating pumps, and cleaning filters to minimize downtime and prevent catastrophic failure.
  • Meticulous Cleaning: Executing comprehensive cleaning and sanitation protocols for all equipment and contact surfaces between every batch to prevent microbial contamination and ensure product purity.
  • Troubleshooting: Identifying and resolving minor mechanical or operational issues with the equipment, such as small leaks, pressure inconsistencies, or sensor malfunctions, to maintain a continuous production schedule.

3. Compliance, Documentation, and Safety

  • Batch Record Management: Accurately and contemporaneously documenting every step of the extraction process, including material weights, process parameters, and final yields, in compliance with Good Manufacturing Practices (GMP) and state regulations.
  • Hazardous Material Handling: Safely managing and handling large quantities of flammable solvents like butane, propane, and ethanol, or working with high-pressure CO2 systems in accordance with all safety protocols.
  • Seed-to-Sale Tracking: Ensuring all cannabis material, from input biomass to finished crude oil, is accurately weighed, tagged, and tracked within the state's mandated compliance software (e.g., METRC).
Warning: Inaccurate entries in the batch record or seed-to-sale system can lead to product quarantine, recalls, and significant compliance violations that threaten the facility's operational license.

Strategic Impact Analysis

The Production Tech (Extractions) directly influences key business performance metrics through the following mechanisms:

Impact Area Strategic Influence
Cash Directly generates revenue by efficiently converting lower-value cannabis biomass into high-margin concentrates, creating immediate cash flow.
Profits Maximizes yield and minimizes solvent loss, reducing the cost of goods sold (COGS) for every gram of concentrate produced. Proactive maintenance prevents costly emergency repairs.
Assets Preserves the operational lifespan of high-value capital equipment (often valued at $250,000-$1M+) through correct operation, cleaning, and preventative maintenance.
Growth Enables product line expansion by producing consistent, high-quality base oils for vape cartridges, edibles, tinctures, and topicals, supporting overall business growth.
People Upholds a culture of safety by meticulously following protocols for handling hazardous materials, protecting the entire production team from chemical exposure or fire risk.
Products The technician's skill directly determines the final product's purity, potency, flavor, and appearance, which are the primary drivers of brand reputation and consumer loyalty.
Legal Exposure Mitigates liability from potential workplace accidents by strictly adhering to safety procedures. Meticulous batch records provide a defensible trail in case of a product recall.
Compliance Ensures every gram of cannabis material and solvent is accounted for within state compliance systems, which is a fundamental requirement for maintaining an operating license.
Regulatory Generates the primary production data that is used in reports submitted to state cannabis control boards and fire marshals during facility inspections.
Info: This role is a direct link between the agricultural output of cultivation and the finished goods of manufacturing. The technician's performance is a key variable in the profitability of the entire supply chain.

Chain of Command & Key Stakeholders

Reports To: This position typically reports to the Extraction Manager, Lab Manager, or Director of Manufacturing.

Similar Roles: Professionals with experience as a Chemical Plant Operator, Pharmaceutical Manufacturing Technician, Brewery Cellarperson, or Food Processing Equipment Operator possess highly transferable skills. These roles all require a deep understanding of process control, equipment maintenance, sanitation, and adherence to SOPs in a regulated production environment. The core competencies of managing temperatures, pressures, and flow rates to create a consistent product are directly applicable to cannabis extraction.

Works Closely With: This position requires close collaboration with the Cultivation Team to understand incoming biomass quality, the Post-Processing/Refinement Team that handles the crude oil, and the Compliance Manager who verifies all tracking data.

Note: Effective communication with the upstream cultivation and downstream refinement teams is crucial for process adaptability and ensuring a smooth handoff of materials, which prevents production bottlenecks.

Technology, Tools & Systems

Proficiency with specialized industrial equipment and software is essential:

  • Primary Extraction Equipment: Hands-on operation of systems such as closed-loop hydrocarbon extractors (e.g., Precision, ETS), supercritical CO2 extractors (e.g., Apeks, Waters), or large-scale ethanol centrifugation systems.
  • Post-Processing Instruments: Use of rotary evaporators (rotovaps) for solvent recovery, industrial vacuum ovens for purging, and filtration equipment for winterization processes.
  • Seed-to-Sale Software: Daily use of compliance tracking platforms such as METRC, BioTrack, or Leafly to log weights, transfers, and waste material.
  • Process Control Systems: Monitoring and interaction with digital control panels, PLCs (Programmable Logic Controllers), and SCADA interfaces that manage the extraction equipment's automated functions.
Strategic Insight: Technicians who master the control software of their equipment can develop custom 'recipes' or parameter sets for different cannabis strains, enabling the production of unique, high-value concentrates that stand out in the market.

The Ideal Candidate Profile

Transferable Skills

Experience from parallel regulated industries provides a strong foundation for success:

  • Chemical & Petroleum Refining: A background as a plant or process operator provides direct experience with pressure vessels, flammable liquid handling, and process control systems.
  • Pharmaceutical & Biotech Manufacturing: Experience in a cGMP environment instills the critical principles of sanitation, batch record documentation, and SOP adherence.
  • Food & Beverage Production: Skills from brewing, distilling, or food-grade oil extraction are highly relevant, encompassing extraction science, sanitation, and creating consistent consumer products.
  • Industrial Maintenance & HVAC: Strong mechanical aptitude for troubleshooting pumps, valves, and control systems is invaluable for maintaining equipment uptime and performing effective preventative maintenance.

Critical Competencies

The role demands a specific blend of technical and personal attributes:

  • Mechanical Aptitude: An innate ability to understand how complex machinery functions, diagnose problems, and perform basic repairs and maintenance.
  • Procedural Discipline: The ability to follow detailed, multi-step instructions precisely and consistently without deviation to ensure safety and quality.
  • High-Stakes Adaptability: The capacity to remain calm and think logically when faced with unexpected equipment alarms or process deviations, applying problem-solving skills in a high-pressure environment.
Note: A proven track record of mechanical competency and adherence to safety protocols in a related industry is often more valuable to employers than previous cannabis-specific experience.

Top 3 Influential Entities for the Role

These organizations establish the operational and safety frameworks that govern this role:

  • State Cannabis Regulatory Agency: Bodies like California's Department of Cannabis Control (DCC) or Colorado's Marijuana Enforcement Division (MED) create the specific rules for extraction facility design, solvent limits, testing requirements, and compliance documentation that define daily tasks.
  • National Fire Protection Association (NFPA): The NFPA 1 Fire Code provides the essential safety standards for facilities using flammable liquids and gases. Compliance with these standards dictates the design of the extraction room (C1D1), ventilation requirements, and fire suppression systems the technician works with daily.
  • American Society of Mechanical Engineers (ASME): ASME's Boiler and Pressure Vessel Code (BPVC) provides the standards for the design and construction of the high-pressure vessels used in extraction equipment. An ASME stamp on a vessel signifies a high standard of safety and engineering, which is a critical aspect of the equipment the technician trusts with their safety.
Info: Many municipalities will not issue an operating permit for an extraction facility unless the equipment is certified by a third-party engineer and the facility design complies with NFPA code, making these standards non-negotiable.

Acronyms & Terminology

Acronym/Term Definition
ASME American Society of Mechanical Engineers. Sets standards for pressure vessel construction.
BHO Butane Hash Oil. A potent cannabis concentrate extracted using butane as a solvent.
C1D1 Class 1, Division 1. A hazardous location classification by the National Electric Code for areas where flammable gases are present during normal operations.
COA Certificate of Analysis. A lab report detailing the cannabinoid, terpene, and contaminant profile of a product sample.
Crude Oil The unrefined, full-spectrum oil produced during primary extraction, containing cannabinoids, terpenes, fats, and waxes.
GMP Good Manufacturing Practices. A system of processes and documentation to ensure products are consistently produced and controlled according to quality standards.
METRC Marijuana Enforcement Tracking Reporting Compliance. A widely used seed-to-sale compliance tracking system.
PPE Personal Protective Equipment. Includes safety glasses, gloves, lab coats, and sometimes respirators required for safe operation.
PSI Pounds per Square Inch. A common unit of pressure measurement monitored during extraction.
Rotovap Rotary Evaporator. A device used in chemical laboratories for the efficient and gentle removal of solvents from samples by evaporation.
SOP Standard Operating Procedure. A set of step-by-step instructions compiled by an organization to help workers carry out complex routine operations.
Winterization A post-processing refinement technique where crude oil is mixed with ethanol and chilled to solidify and remove undesirable fats, lipids, and waxes.

Disclaimer

This article and the content within this knowledge base are provided for informational and educational purposes only. They do not constitute business, financial, legal, or other professional advice. Regulations and business circumstances vary widely. You should consult with a qualified professional (e.g., attorney, accountant, specialized consultant) who is familiar with your specific situation and jurisdiction before making business decisions or taking action based on this content. The site, platform, and authors accept no liability for any actions taken or not taken based on the information provided herein.

    • Related Articles

    • Job Profile: Production Tech

      Job Profile: Production Tech Info: This profile details the essential role of the Production Technician, the hands-on specialist responsible for transforming raw cannabis extracts and ingredients into precisely formulated, compliant, and market-ready ...
    • Job Profile: Cultivation Tech

      Job Profile: Cultivation Tech Info: This profile details the essential role of the Cultivation Technician, the frontline executor responsible for translating advanced agronomic science and strategy into high-value, compliant cannabis products. Job ...
    • Job Profile: Facilities Tech

      Job Profile: Facilities Tech Info: This profile details the essential role of the Facilities Tech, the individual responsible for the operational integrity of all physical infrastructure within a highly regulated cannabis manufacturing, extraction, ...
    • Job Profile: Oil Production Technician

      Job Profile: Oil Production Technician Info: This profile details the essential role of the Oil Production Technician, a specialist who transforms raw cannabis plant material into high-purity, valuable concentrates, operating at the intersection of ...
    • Job Profile: Cultivation Tech I

      Job Profile: Cultivation Tech I Info: This profile details the foundational role of the Cultivation Tech I, a position that blends horticultural science with process-driven manufacturing to ensure the consistent, compliant, and efficient production ...